The reflective film taping process plays a crucial role in photovoltaic module production, directly impacting the module’s photoelectric conversion efficiency and long-term reliability. However, traditional manual or semi-automated taping methods often suffer from misalignment, wrinkles, and air bubbles, leading to compromised module quality, low production efficiency, and inconsistent yield rates. To address these challenges, SC Solar has developed the Reflective Film Taping Machine, an advanced fully automated solution designed to ensure efficient, precise, and stable taping operations.
1. High Efficiency & Full Automation
The equipment integrates key technologies, including glass conveying, precise positioning, film guiding, intelligent feeding, accurate cutting, hot air heating, and pressure control, enabling fully automated operation. The taping cycle per unit is ≤12 seconds, meeting high-speed production demands and significantly improving production line efficiency. With an overall product yield rate of ≥99.8% and an uptime rate of ≥99.5%, the machine maintains stable and reliable performance even under long-term high-intensity operation. Additionally, the intelligent control system optimizes the production process, reduces manual intervention, and minimizes human errors, effectively enhancing the automation level of the entire production line.
2. Precision & Versatility
SC Solar’s reflective film taping machine is equipped with a high-precision servo system, ensuring a taping center deviation and linearity deviation within ±0.2mm. This prevents uneven taping, which can lead to electrical performance degradation. The peeling strength of the applied film exceeds 1N/cm, guaranteeing firm adhesion and preventing issues such as edge lifting or detachment.
Additionally, the machine features an intelligent temperature control system, keeping the air outlet temperature fluctuation within ±10°C, ensuring uniform heating of the film to prevent weak adhesion or thermal damage. The SC Solar reflective film taping machine is compatible with mainstream PV module designs and supports various reflective film specifications, adapting to four-side taping processes. It meets the stringent manufacturing requirements of PERC, TOPCon, HJT, and BC high-efficiency cells, empowering manufacturers to achieve high-standard production.
3. Intelligent Inspection
To guarantee taping quality, the machine is equipped with an automated inspection function that continuously monitors the taping process in real time. It accurately detects defects such as scratches, wrinkles, and air bubbles, preventing defective products from advancing to subsequent processes and improving overall production yield.
Furthermore, the SC Solar reflective film taping machine is designed for low maintenance, significantly reducing operational costs. The optimized material replacement process minimizes unnecessary production interruptions, further enhancing overall line efficiency.
The SC Solar reflective film taping machine not only improves taping quality but also optimizes production efficiency and reduces labor costs. Its high-precision automated taping process minimizes defects, maximizes film utilization, and stabilizes the photoelectric conversion efficiency of PV modules, ensuring consistent product performance. This enables manufacturers to maintain high-standard output in large-scale production.
Looking ahead, SC Solar remains committed to its mission of “Make PV Manufacturing as Easy as possible.” The company will continue to drive technological innovation in intelligent manufacturing, providing global PV enterprises with more efficient, stable, and intelligent production solutions.
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