In the field of photovoltaic module manufacturing, the deep integration of intelligent and unmanned applications is continuously driving industry upgrades and reshaping production models. As photovoltaic module production advances toward efficiency, intelligence, and flexibility, SC Solar—leveraging its profound technological expertise and forward-looking strategy—has developed and launched the Auto Frame Loader. This equipment is offered in two versions, 1vs1 and 1vs2, and is capable of performing automated frame detection, grabbing, loading, and sorting processes, greatly enhancing production efficiency and effectively reducing labor costs.
- Labor Optimization, Continuous Efficiency Enhancement
Compared to traditional manual loading methods, SC Solar’s Auto Frame Loader significantly reduces labor input, minimizes reliance on manual operations, and optimizes the allocation of production resources. Under the conventional model, one frame loading operator per production line must simultaneously cater to the needs of two framing machines, resulting in high labor intensity. The Auto Frame Loader directly replaces this manual workstation, not only effectively reducing labor costs but also greatly mitigating production instability caused by excessive labor demands, thereby providing a more sustainable operational model for photovoltaic manufacturers.
- Intelligent Detection, Precise Handling
The Auto Frame Loader is equipped with an advanced vision-guided imaging system that accurately detects frame dimensions and shapes in real time, enabling automated processes such as grabbing, loading, and sorting—thereby significantly reducing manual intervention. Utilizing intelligent algorithms, the system can flexibly adjust the grabbing path to achieve efficient and stable material handling. Specifically, the 1vs1 model can grab 6 frames at once, while the 1vs2 model can handle 10 frames in a single operation, further boosting production efficiency. Additionally, through standardized output integrated with downstream vision detection systems, the equipment ensures the precise execution of every process, enhancing product quality from the source, reducing defect rates, and establishing production standards with high consistency and reliability.
- Outstanding Compatibility, Flexible Production
In response to the increasingly diverse manufacturing demands of photovoltaic module producers, SC Solar’s Auto Frame Loader offers robust support for flexible production through its high compatibility. The equipment supports long frames ranging from 1650 to 2520 mm and short frames from 990 to 1450 mm, and is adaptable to frame specifications with a B-side dimension of 30 to 35 mm—meeting the varied manufacturing requirements of different modules. Its built-in large-capacity buffer system can store up to 70 sets of frames (customizable based on available space) and automatically outputs complete frame sets to feed the next workstation. Moreover, the Auto Frame Loader enables material changeovers without halting production, significantly enhancing production line stability. It supports automatic material changeover using AGV trolleys as well as manual changeover, flexibly adapting to various production management models to provide reliable support for stable operations.
- High Efficiency and Stability, Benchmark for Intelligent Manufacturing
Production efficiency is a key indicator of the core value of manufacturing equipment. With its precise control system, SC Solar’s Auto Frame Loader reduces its cycle time to within 12 seconds, greatly enhancing single-shift production capacity and achieving the goal of highly efficient and stable production line operations. At the same time, while ensuring excellent performance, the Auto Frame Loader minimizes energy consumption, reduces noise and pollution, and helps enterprises cut costs and boost efficiency. This meets the stringent requirements of modern production lines for high efficiency and low energy consumption, thereby creating a greener production environment.
As an integral component of intelligent manufacturing for photovoltaic modules, SC Solar’s Auto Frame Loader will create even greater value for photovoltaic module production with its outstanding performance. SC Solar will continue to adhere to its innovation-driven philosophy, empower industry development with cutting-edge technology, and drive the photovoltaic industry into a new era of intelligence.
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